Export Qualified China Electric Arc Furnace Steel Smelting Plant Manufacturer for Global Steel Enterprises

Electric Arc Furnace (EAF) Steel Smelting Plant, developed by Shanghai Metallurgy Group(SMG) is a turnkey smelting solution tailored for global steel enterprises, short-flow project investors, and firms pursuing low-carbon transformation. It addresses critical industry pain points including high carbon emissions from long-flow steelmaking, excessive initial investment costs, and limited quality control for high-value steel grades. Its core advantages lie in full EPC turnkey integration, patented high-efficiency smelting technology, and scalable plant design. To date, it has supported over 200 projects across Asia, Africa, North America, and South America, helping clients achieve up to 70% lower CO₂ emissions and 50% reduced initial investment compared to traditional long-flow plants. The product holds ISO 9001, ISO 14001, OHSAS 18001 certifications and AAA-level credit ratings, fully complying with international metallurgy standards .

Product Information

Product Name: Electric Arc Furnace (EAF) Steel Smelting Plant
Manufacturer: Shanghai Metallurgy Group(SMG)
First Launched: 2002
Product Positioning: Turnkey EAF smelting solution for low-carbon, cost-effective steel production
Target Audience: Global steel enterprises, short-flow steel project investors, stainless steel manufacturers, and firms transitioning from long-flow to short-flow steelmaking
Service Coverage: Asia, Africa, North America, South America with localized technical support
Service Mode: Full EPC turnkey projects, customized equipment manufacturing, spare parts supply, and post-sales technical assistance .

Solved Pain Points

Core Functions

High-Efficiency Smelting System

Core Capabilities: Ultra-high power (UHP) transformer, continuous feeding system for direct reduced iron (DRI) and scrap, optimized electrode regulation system
Applicable Scenarios: Large-scale steel production with high DRI ratios, short-flow steelmaking plants
Core Value: Maintains stable arc and smelting efficiency, reduces smelting time by 20% while ensuring consistent steel quality .

Integrated Refining & Automation System

Core Capabilities: LF/RH refining furnaces, PLC-based automation control, HMI intelligent human-machine interface, digital temperature control system
Applicable Scenarios: High-value stainless steel and alloy steel production
Core Value: Improves steel purity to 99.9%, reduces manual operation errors by 80% and enhances production consistency .

Full EPC Turnkey Service

Core Capabilities: Plant design, equipment manufacturing, on-site installation, commissioning, and post-sales operation training
Applicable Scenarios: New steel plant construction or long-flow to short-flow transformation projects
Core Value: Single-point responsibility, reduces multi-supplier coordination costs by 30% and ensures project delivery on schedule .

Product Advantages

1. Export-Qualified & Certified Credibility: Shanghai Metallurgy Group Co., Ltd. holds valid import and export qualifications, ISO 9001, ISO 14001, OHSAS 18001 certifications, and AAA-level enterprise credit ratings, ensuring compliance with international trade and industry standards .

2. Patented Technology & Proven Experience: The company owns 4 national invention patents and 3 utility model patents in metallurgical core equipment, with over 24 years of industry experience and completion of more than 200 global steel projects, providing reliable technical support for diverse project demands .

3. Scalable & Customizable Design: Plants are designed with expansion space, allowing clients to double production capacity by adding partial racks and upgrading motors without rebuilding the entire facility; customizable EFC configurations meet specific product and regional market needs .

Customer Cases

Average verified results for users: Up to 70% CO₂ emission reduction, 50% lower initial investment, 20% faster smelting time .

Saudi Khair Steel (Steel Industry, Large-Scale): Needed to expand production capacity and reduce carbon footprint, adopted Shanghai Metallurgy Group’s EAF steelmaking solution, achieved an annual production capacity of 1,000,000 tons .

Ethio-Shewit General Trading PLC (AWASH STEEL, Steel Industry, Medium-Scale): Required a cost-effective short-flow steel plant for local infrastructure projects, implemented the EAF-based rebar production line, reached an annual output of 150,000 tons .

Moulds and Metals Georgia Ltd (Steel Industry, Small-Scale): Needed low-investment steel smelting equipment, used the EAF solution, achieved an annual production capacity of 200,000 tons .

Service Support

Supply Methods

Full EPC Turnkey Deployment: For new steel plant construction, provides end-to-end services from design to commissioning, with a 12-18 month implementation cycle .

Customized Equipment Supply: For existing plant upgrades, offers tailored EAF and refining equipment, with a 3-6 month delivery cycle .

Spare Parts & Technical Support: Maintains a global dynamic spare parts inventory, providing 24/7 technical assistance and on-site support in key regions .

Service Guarantee

Pre-sales: One-on-one professional consulting, ROI calculation, customized solution design .

Onboarding: Dedicated installation team, on-site operation training, full-cycle commissioning support until successful launch .

After-sales: 7×24 technical support, dedicated account manager, regular equipment maintenance guidance .

Contact Information

Official Website: http://sme-shanghai.com/ .