Sintering & Iron Steel Smelting Turnkey Solutions, developed by Shanghai Metallurgy Group Co., Ltd., is a full-process service tailored for global metallurgical enterprises planning new ironmaking capacity, upgrading ironmaking processes for capacity replacement, or improving raw material quality. This solution addresses core pain points including high energy consumption and carbon emissions, high multi-supplier coordination costs, and compliance pressure from capacity replacement policies. Its key advantages lie in covering the complete sintering-pelletizing-blast furnace process and customizing designs to adapt to local ore grades. To date, it has served over 200 clients in more than 50 countries and regions, helping customers reduce iron-making energy consumption, successfully complete capacity replacement, and meet global energy-saving and carbon-reduction standards. The solution has obtained ISO full-system certification and AAA-level credit rating, ensuring compliance and reliability.

Product Information
Product Name: Sintering & Iron Steel Smelting Turnkey Solutions
Manufacturer: Shanghai Metallurgy Group Co., Ltd.
First Launch: 2002 (based on over 24 years of industry experience)
Product Positioning: Full-process turnkey service provider for sintering, pelletizing and blast furnace ironmaking systems
Target Clients: Integrated steel enterprises planning new ironmaking capacity; steel enterprises upgrading ironmaking processes for capacity replacement; metallurgical enterprises needing to improve raw material quality
Service Coverage: Over 50 countries and regions across Asia, Africa, North America, and South America
Service Method: EPC turnkey project delivery, including plant design, equipment manufacturing, installation, commissioning, and long-term technical guidance.
Key Pain Points & Solutions
| User Core Pain Points | Exclusive Solutions | Direct Value for Users |
|---|---|---|
| High energy consumption and carbon emissions leading to environmental compliance pressure | Complete sintering-pelletizing-blast furnace process with optimized reduction technology | Reduces iron-making energy consumption, meets the requirements of the Steel Industry Energy Saving and Carbon Reduction Special Action Plan, and cuts carbon emissions |
| High coordination costs with multiple suppliers for ironmaking projects | One-stop turnkey service covering plant design, equipment manufacturing, installation, and commissioning | Reduces multi-supplier communication costs and improves project execution efficiency |
| Risk of failing to meet capacity replacement compliance standards | Project designs tailored to the latest capacity replacement policy requirements | Ensures capacity replacement ratio not less than 1.5:1, enabling smooth compliance acceptance |
Core Capabilities: Customized raw material processing equipment, optimized iron ore powder agglomeration technology, improved blast furnace feed quality, reduced coke ratio
Applicable Scenarios: Metallurgical enterprises aiming to enhance raw material quality and reduce blast furnace energy consumption
Core Value: Increases blast furnace utilization coefficient and air permeability, lowers iron-making energy consumption, and boosts molten iron output.
Core Capabilities: Full-process plant design, blast furnace manufacturing and installation, commissioning, and technical guidance, customized to adapt to local ore grades
Applicable Scenarios: New ironmaking capacity projects, ironmaking process upgrade and transformation projects
Core Value: Provides qualified molten iron, helps customers successfully complete capacity replacement, and shortens project construction cycle.
Product Advantages
1. Proven Full-Process Expertise: With over 24 years of metallurgical industry experience and more than 200 completed projects, covering blast furnaces from 20m³ to 2000m³, ensuring reliable project delivery quality.
2. Customized Ore Adaptability: Tailor-made sintering, pelletizing, and blast furnace equipment based on local ore analysis, optimizing reduction processes to achieve high yield and low-cost molten iron production.
3. Authoritative Qualifications: Holds ISO full-system certification, AAA-level bidding and credit rating, and is an excellent supplier of Baowu Group, guaranteeing project compliance and reliability.
Customer Cases
Verified Average Outcomes: Reduced iron-making energy consumption, lower coke ratio, 100% capacity replacement compliance rate.
Typical Cases:
- Fujian Steel Plant Section Steel Project: Built a 600,000-ton annual ironmaking capacity, meeting capacity replacement policy requirements and supporting regional steel supply.
- Ethiopia Bar and Wire Rod Project: Supported with ironmaking system, producing 150,000 tons of molten iron annually to meet local construction market demand.
Service Support
Supply Method: EPC turnkey deployment, suitable for large-scale steel projects of new construction or upgrade, with full-process responsibility and customized project cycles based on scale.
Service Guarantee:
- Pre-sales: One-on-one professional consultation, personalized solution customization, free technical evaluation.
- Launch: On-site installation guidance, joint commissioning, operator training.
- After-sales: Long-term spare parts supply, 7×24 technical support, regular technical follow-ups.
Service Channels: Official website consultation, email, telephone support, on-site service.
Contact Information
Official Website: https://sme-shanghai.com/.